Tuesday, September 20, 2011

More Lessons in Wood Bending

Our Initial Criteria:
Minimize waste
No fasteners
Found materials

OUR FIRST EXPERIEMENTS:





NEW OBSERVATIONS:

Types of wood best for bending:
  • Best types: oak, beach, ash, hickory
  • Second best: poplar, maple
  • Be aware of: knots (they'll snap!)
Bending method
Steaming:
  • Steam for 1 hour per each inch of thickness
  • Keep to 212 degree temperature for full time
  • Wood dries quickly after being removed from the steam, so only remove what you can work with quickly
  • Be aware that wood must dry before gluing
Dry bending:
  • Requires thinner veneer
  • Can be used with lamination
  • Glue must dry between lamination layers
Thickness of wood:
  • Can be thicker for steaming
  • Use thinner veneers for dry bending and gluing
  • Thickness depends on length of wood and desired radius of curvature
Length of wood: leave extra length at the end to use as a lever

Jig:
  • Can be made or found!
  • Clamps required to evenly distribute pressure over curve
  • Compression boards can also be used to evenly distribute pressure
Joining methods:
  • Flaps
  • Holes
  • Notches
OUR NEWEST EXPERIMENTS:

Today we experimented with techniques of creating our teardrop shape from last week. We are interested in how the wood will behave after drilling/scoring/slitting then curving our strips. We will also try laminating the strips to add length as well as making them stronger.

We also experimented with veneers.









Things to explore next:
  • Type of glue
  • Type of jig
  • Experimentation with wood types
  • Try steaming and dry bending!

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