Our Initial Criteria:
Minimize waste
No fasteners
Found materials
OUR FIRST EXPERIEMENTS:
NEW OBSERVATIONS:
Types of wood best for bending:
- Best types: oak, beach, ash, hickory
- Second best: poplar, maple
- Be aware of: knots (they'll snap!)
- Be aware of: grain runout (avoid this by using planar or joiner)http://www.lutherie.net/frankford.runout.html
Bending method
Steaming:
- Steam for 1 hour per each inch of thickness
- Keep to 212 degree temperature for full time
- Wood dries quickly after being removed from the steam, so only remove what you can work with quickly
- Be aware that wood must dry before gluing
Dry bending:
- Requires thinner veneer
- Can be used with lamination
- Glue must dry between lamination layers
Thickness of wood:
- Can be thicker for steaming
- Use thinner veneers for dry bending and gluing
- Thickness depends on length of wood and desired radius of curvature
Length of wood: leave extra length at the end to use as a lever
Jig:
- Can be made or found!
- Clamps required to evenly distribute pressure over curve
- Compression boards can also be used to evenly distribute pressure
Joining methods:
- Flaps
- Holes
- Notches
OUR NEWEST EXPERIMENTS:
Today we experimented with techniques of creating our teardrop shape from last week. We are interested in how the wood will behave after drilling/scoring/slitting then curving our strips. We will also try laminating the strips to add length as well as making them stronger.
We also experimented with veneers.
Things to explore next:
- Type of glue
- Type of jig
- Experimentation with wood types
- Try steaming and dry bending!
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